PPAP & APQP Support That Keeps Launches On Schedule
A late or rejected PPAP can hold an entire launch hostage. We manage the PPAP and APQP process with your suppliers — control plans, PFMEAs, PSW packages, and submission levels — so parts get approved on time and launches stay on track.
Overview
Product launches live or die on supplier readiness. When a supplier’s PPAP submission is incomplete, late, or rejected, the whole program slips — and the cost of a delayed launch dwarfs the cost of managing the process correctly the first time. We provide hands-on PPAP and APQP support for manufacturers and their suppliers, drawing on decades of launching new products and qualifying suppliers across automotive, aerospace, and heavy machinery. From APQP planning through PSW sign-off, we keep the documentation right and the timeline intact.
Key Benefits & Outcomes
Our Methodology
Plan the APQP Timeline
Map submission levels, milestones, and gate reviews to your launch date so nothing surprises you late.
Build the Documentation
Develop control plans, PFMEAs, and the PPAP elements alongside your suppliers.
Verify & Submit
Review PSW, dimensional, MSA, and capability data for completeness before submission to avoid rejections.
Confirm Run @ Rate
Validate real production capability and capacity so launch commitments are backed by evidence.
What's Included
PPAP Submission Management
Coordinate and review complete PPAP packages at the required submission level — from Level 1 through full Level 3 documentation.
APQP Program Support
Drive APQP through all phases with clear milestones and gate reviews so launch risks surface early, not at production.
Control Plans & PFMEA
Develop and review control plans and PFMEAs that reflect real process risk — the backbone of a defensible PPAP.
PSW & Documentation Review
Verify Part Submission Warrants, dimensional results, MSA, and capability studies are complete and correct before submission.
Supplier Readiness Coordination
Work directly with suppliers to close documentation gaps and keep their submissions aligned to your launch timeline.
Run @ Rate & Capacity Verification
Confirm suppliers can actually produce at required rate and capacity before you commit to launch.
Who It's For
- Manufacturers launching new products with supplier-provided components
- Automotive and aerospace suppliers required to submit PPAP to their customers
- Programs where supplier documentation is putting a launch date at risk
- Quality teams needing experienced hands to manage APQP gate reviews
- Companies qualifying new or overseas suppliers under compressed timelines
Cross-Country Product Line Relocation: 7,900 Components Resourced in 5 Months
A 3P stage-gate relocation resourced 7,900 components to a new Southeast supply base in 5 months while keeping current production running and launching 3 new products.
Frequently Asked Questions
What PPAP submission levels do you support?
All levels, from Level 1 (PSW only) through Level 3 full documentation and beyond. We determine the appropriate level with you based on customer requirements and part risk.
Do you work with our suppliers directly?
Yes. We coordinate directly with your suppliers to build and close out PPAP documentation and keep their submissions aligned to your launch timeline.
Can you help recover a launch that is already slipping?
Yes. We frequently step into at-risk launches to close documentation gaps, resolve rejected submissions, and confirm run-at-rate. Contact us at [email protected] for urgent support.
Which industries do you support for PPAP/APQP?
Automotive (AIAG PPAP/APQP), aerospace, defense, and heavy machinery. Our experience spans OEM and Tier 1 launches across all of these sectors.
Ready to Get Started?
Our supply chain experts are ready to assess your needs and develop a customized solution. Schedule your free consultation today.