Not every improvement requires a WMS project. These ten changes are deliverable within 30 days and consistently produce measurable gains in accuracy, throughput, and space.
Foundations First
Assign barcoded locations to every SKU, launch cycle counting, and build a Plan For Every Part. These three moves eliminate the "we have it but cannot find it" waste that drives re-purchasing.
Flow and Slotting
Slot fast-movers near shipping, route critical parts to point-of-use, and build FIFO supermarkets for high-velocity items. Reducing travel distance is the cheapest productivity gain available.
Visual Control
Shadow boards, 5S, min/max markings, and visual management boards make problems obvious and accountability clear. Visibility is what sustains the other nine wins.
Key Takeaways
- Barcoded locations, cycle counts, and PFEP end re-purchasing waste.
- Slotting and point-of-use routing cut travel and lift throughput.
- Visual controls sustain the gains.